High Power Inserts
The high power insert connectors incorporate a 'slide on' coupling and have been designed for use in D-Sub, DIN 41612 and DIN 43355 mixed layout connectors.
This connector range is suitable for the relevant AWG cables and is available as solder or crimp versions. The maximum current carrying capacity of high power inserts is up to 40 A.
The inserts are easily clip mounted within the housing and removable using a special extraction tool.
High power inserts meet the specification of DIN 41626 part 1 and BS 9525 F 0011.
Contact resistance | ≤ 1 mOhm |
Current carrying capacity up to | ≤ 40 A |
Engagement force | max. 10 N |
Separation force | min. 4 N |
Mating cycles | ≥ 500 |
Operating temperature range | -55° C (-67° F) up to +125° C (257° F) |
Test categories | DIN 40045 / IEC 55/125/56 |
Relative humidity | MIL-STD-202 Method 106 |
Thermal shock | MIL-STD-202 Method 107 Cond.B |
Shock | MIL-STD-202 Method 213 Cond.J |
Vibration | MIL-STD-202 Method 204 Cond.B |
Contact pin | Brass |
Contact socket | Copper Beryllium Bronze |
Clip ring | Bronze Plastic |
All products are RoHS conform. |
Contact pin | Au |
Contact socket | Au |
Clip ring | Ni |
Other platings on request. |

Plug | 
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Jack | 
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| Plug | Jack | mm | mm | min. | max. | min. | max. | A | | 6 | | 6 | B | 4,76 | 4,79 | 4,76 | 4,79 | C | 2,22 | 2,4 | 2,22 | 2,4 | D | 9,5 | 9,65 | 9 | 9,15 | E | | | | 4,75 | G | 6,4 | 6,5 | 6 | 6,15 | H | 1 | 1,1 | | | I | 3,55 | 3,6 | | | L | | | 0,4 | 0,5 |
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topSome connectors may have a specification that differs from the above mentioned data.